High-Quality Recovered Carbon Black Refining Plant Manufacturers, Manufacturer

The pyrolysis carbon black from the pyrolysis machine.is just carbon char.It can not be used directly to replace virgin carbon black. It should be refined. In the recent years, the EU government start to encourage the new tire companies to use recovered carbon black to replace virgin carbon black during the manufacturing of new tires. So its demand becoming larger and larger.

Product Description

Features
Low energy consumption: Comminution combines centrifugal, impact, and extrusion methods, saving 40-50% energy.
High fineness: Equipped with self-splitting classification system, product fineness ≥ 1000 mesh.
Large feeding range: Feeding particle size ≤ 10mm, requiring only primary coarse breaking.
Low wear: Vulnerable parts made of composite wear-resistant new materials for long life.
No pollution: Negative pressure production ensures no dust pollution and an excellent environment.
High automation: Strong stability and simple operation for industrial efficiency.
No adhesive: Uses physical principles for granulation without chemical additives.
Dust-free: Wet, negative pressure, and continuous granulation prevents dust escape.
Large granulation strength: Forcibly agglomerates powder into spherical particles with concentrated distribution.
High granulation rate: Efficiency rate ≥ 99%.
Beautiful appearance: Spherical particles, uniform size (sphericity ≥ 0.8), size 0.7-1.5mm.
Easy control: Particle diameter adjustable via moisture content and shaft rotation speed.
High working efficiency: Compact structure, capacity of 1-2 tons per hour.
Save manpower: High mechanization requires only 3-4 people for the whole process.
Mechanical stability: Long-term 24-hour production without shutdown.
Less floor area: Drum drying and three-dimensional installation save space.
Excellent drying: Material moisture content of finished products is ≤ 1%.
Technical Data
Technical Data 1
Technical Data 2
1Feeder 6Dust-collector 11Granulator
2Raw material silo 7Draft fan 12Dryer
3Iron separator 8Storage bin 13Bucket elevator
4Mill 9Feeding bin of carbon black 14Finished product silo
5Cyclone collector 10Feeding bin of water 15Packing
Flow Chart
Flow Chart 1
Flow Chart 2
Application
Application Image
The finished carbon black has a balling rate of more than 95%, high finish, uniform particles, a fineness of more than 350 mesh, a particle size of 0.7-1.5 mm, and a heating reduction of less than 2%. It has a similar strengthening effect (tensile strength) to N550, a similar modulus value (constant tensile stress) to n772, a similar tear strength to N330, and a similar reinforcing effect to n660. In the rubber formula, it not only has a good filling and reinforcing effect, but also can improve the dispersion uniformity of carbon black in the rubber mixture and improve the processing performance of rubber semi-finished products. It has been applied to the inner ply cord rubber, outer ply rubber, sidewall rubber, inner liner rubber and inner tire rubber in nylon bias tire. Without adjusting other ingredients in the above original formula, 20-30 parts by mass replace conventional carbon black such as N550 / 772. In addition, pyrolytic carbon black is also widely used in rubber products such as cables, tapes, seals, rubber rollers, etc.
Customer Case Video
Frequently Asked Questions
What is the energy saving efficiency of this equipment?
The equipment combines multiple comminution methods, saving 40-50% energy compared to other types of mechanical comminutors.
What is the maximum fineness the system can achieve?
Equipped with a self-splitting classification system, the product fineness can reach ≥ 1000 mesh, which is significantly higher than traditional Raymond mills.
Is the granulation process environmentally friendly?
Yes, the machine uses wet, negative pressure, and continuous granulation. No dust escapes during the process, and no chemical adhesives are added.
What is the typical granulation rate and particle size?
The granulation rate is ≥ 99%. The particles are spherical with a size generally between 0.7-1.5mm and a sphericity of ≥ 0.8.
In which rubber products can the pyrolytic carbon black be used?
It is widely used in nylon bias tires (inner liner, sidewall, etc.), cables, tapes, seals, and rubber rollers as a reinforcing and filling agent.
What is the production capacity of the system?
The system has a compact structure and can granulate 1-2 tons per hour, depending on the volatile matter of the material.

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