High-Quality Semi-Continuous Rotary Kiln Pyrolysis Plant Suppliers, Supplier

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High-Quality Semi-Continuous Rotary Kiln Pyrolysis Plant Suppliers, Supplier

Semi-continuous rotary kiln pyrolysis plant also belongs to drum pyrolysis machine. It is our second generation technology. It is much cleaner compared with batch model pyrolysis plant because it adapt auto feeding and discharging system. It also save the waiting time to cool down the reactor. No need wait about 8-10 hours like batch model, can load the raw material soon after last batch production.

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Product Description

Features

Semi-continuous rotary kiln pyrolysis plant belongs to the drum pyrolysis reactor category. As our second-generation technology, it is significantly cleaner than batch model pyrolysis plants due to its automated feeding and discharging systems. This system eliminates the 8-10 hour cooling wait time required by batch models, allowing for new raw material loading immediately after the previous production cycle.

No.	System Component	No.	System Component
1	Feeding system	8	Cooling Tower
2	Pyrolysis Reactor	9	Extra Gas burning Room
3	Reactor Basement and Burning Room	10	Sync Gas Purifying System
4	Gas Separator	11	Water Seal
5	Condensers	12	Smoke Clean System
6	Oil Tanks	13	Chimney
7	Carbon Black Discharging System	14	Control Cabinet

Working Process

FeedingShred waste tires into granulates and send them into the reactor via the auto-feeder.

PyrolysisContinuous heating leads to the production of fuel oil, carbon black, and syn-gas.

CondensationOil gas enters a buffer tank to settle impurities, then moves to the condensation system to become liquid oil.

Exhaust Gas PurificationNon-condensable gases are purified (removing H2S) and recycled to heat the reactor.

Flue Gas PurificationGases generated during heating are treated by a desulfurization dedust tower before discharge.

Carbon Black SlaggingResidual carbon black is collected through an automated transfer system.

Steel Wire CollectionFor tire processing, steel wires are pulled out once the reactor temperature drops below 50°C.

Item	Raw Materials	Output Yield
Tyres	Steel Tyres	40%~45%
	Nylon Tyres	≈40%
	Bicycle Tyres etc.	≈35%
Plastics	HDPE	≥70%
	LDPE	30%~50%
	PVC	20%~30%
	ABS	≈40%
Paper Mixture	Rough Material	≈15%
	Washing Material	23%~26%
	PE Material	≈70%

Key Advantages:
• Environmentally friendly: No smoke or smell during production.
• Enhanced Security: Pressure release devices operate through water circulation.
• High Efficiency: Hot air heating technology improves safety and heating efficiency.
• Cost-Saving: Recycles syn-gas to heat the reactor.

Technical Data

Model	2600-7800
Reactor Specification	Diameter 2600mm, Length 7800mm, Q245R 16mm Thickness
Working Power	17KW
Working Type	Semi-continuous
Capacity	12 tons tire powder per batch
Final Products	Fuel oil & Carbon black
Shipment	4*40 HQ containers
Delivery Time	Within approx. 40 working days after deposit

Application

The end-products of the pyrolysis process have diverse industrial applications. Pyrolysis oil is widely used as fuel in steel plants, boiler factories, ceramics, power industries, and hotels. Carbon black can be utilized for construction bricks or as a solid fuel. Steel wire can be sold directly or recycled for new steel production.

Customer Case Video

Frequently Asked Questions

What is the main advantage of the semi-continuous pyrolysis plant?

The semi-continuous model features an automatic feeding and discharging system, which eliminates the long cooling wait times (8-10 hours) required by batch models, significantly increasing production efficiency.

What types of raw materials can be processed?

It can process waste tires (steel, nylon, bicycle), various plastics (HDPE, LDPE, PVC, ABS), paper mixtures, cable skins, and even life garbage like plastic bags and handbags.

How does the plant ensure environmental protection?

The plant produces no smoke or smell. It utilizes a sync gas purifying system to remove harmful emissions like H2S and a desulfurization dedust tower for flue gas treatment.

What are the primary uses for the pyrolysis oil?

Pyrolysis oil is an excellent fuel source for heavy industries such as steel and iron plants, boiler factories, ceramics, and power plants, or it can be used in generators to produce electricity.

What is the processing capacity of the 2600-7800 model?

The 2600-7800 model has a capacity of approximately 12 tons of tire powder per batch, operating on a semi-continuous basis.

How is the reactor heated?

The system uses advanced hot air heating technology. Additionally, the non-condensable syn-gas produced during pyrolysis is recycled to heat the reactor, which greatly reduces operational fuel costs.